5轴CNC路由器机也称188asia为5轴加工中心，5轴CNC铣床，5轴CNC磨机等。它具有高加工精度的优势，可用于加工复杂的弯曲表面工件的加工。目前，它是解决叶轮，叶片，海洋螺旋桨，大型柴油发动机曲轴等处理的最有效手段。它在航空，航空航天，军事，科学研究，精密设备，高级医疗中起着重要作用。设备和其他行业。
许多公司使用5 Axis CNC机器作为木雕机出售。一些供应商还提供了一种5个轴加工中心，桌子移动和旋转。在某些情况下，这也是一个不错的选择。
5轴加工与3+2轴加工
简而言之，该工具在5个轴加工过程中沿三个基本轴和两个旋转轴的方向移动。但是，3+2轴加工本质上是3轴加工过程。其他两个轴是在固定位置确定工具的方向。
5个轴连接加工适合弯曲表面的过程。3+2轴加工更适合平面表面加工。5轴CNC磨机可以以更严格的公差实现各种复杂的几何形状。虽然3+2轴加工中心可帮助您将工件保持在更好的加工位置。
5轴CNC机器的类型
根据机器结构，CNC五轴处理中心主要落入三种类型。它们是头部/头部类型，表/头类型和表/表类型。
顾名思义，头部/头型机器的头部有两个旋转轴。它具有旋转头，可以在Z轴周围旋转360度。它还具有一个A轴，该轴以超过90度围绕X轴旋转。这种类型的机器的功能包括灵活的主轴工作，大型工作区域和良好的铣削表面质量。
The table/head type refers to the machines whose rotary axes locate respectively in the table and the head. This type of 5 axis CNC milling machine has the largest flexibility. Because it can be the combination of any two axes among the A, B, and C axes. But most table/head type 5 axis machines adopt the combination of B and C axes. Such structure is simple and flexible. It can realize 5-sided machining with low manufacturing costs.
表/表类型在表格上有两个旋转轴。在机床上堆满的工作表可以围绕X轴旋转，即A轴。其A轴的一般工作角度为 +30°至-120°。工作台中间还有另一个旋转桌。它绕Z轴旋转，称为C轴。这种类型的5轴机通常具有小型工作台，具有较小的负载能力。
蓝色的Elephant 5 axis CNC machine for sale
188金宝搏官网版下载Blue Elephant在主要三个型号中提供了头/头型5轴CNC机。下表显示了Blue Elep188金宝搏官网版下载hant最佳5轴CNC机器的最佳5轴CNC机器的参数。
| 参数 |
ELECNC-2513 |
ELECNC-3050 |
ELECNC-1224 |
| 工作尺寸 |
1250x2500x500mm |
3000x5000x1100mm |
1220x2440x1000mm |
| 主轴 |
10kW意大利水冷主轴 |
10kw Germany DMASS spindle |
两个德国DMASS主轴 |
| 控制系统 |
OSAI |
DMS |
Fanuc |
| 伺服电机 |
YASKAWA |
YASKAWA |
YASKAWA |
| 减速器 |
Shimpo |
Shimpo |
Shimpo |
| 逆变器 |
三角洲 |
三角洲 |
三角洲 |
| X，Y，Z传输 |
tbi ball scew |
HERION 2M螺旋架，用于X和Y轴
X轴的球螺钉 |
TBI ball screw |
| 工具更换器 |
16个位置旋转木马工具杂志 |
线性工具杂志 |
2个没有工具杂志的头 |
The Blue Elephant best 5 axis CNC machine is applicable for the production of various high-precision three-dimensional products. For example, wood furniture, large-scale wood molds, styrofoam molds, statues, three-dimensional sculptures, etc. Processing materials include wood, styrofoam, polyester, carbon fiber, gypsum, and other composite materials.
What can a 5 axis CNC machining center do?
The five-axis machining center can process planes, curved and inclined surfaces, oblique holes, 2D and 3D curved surfaces, and 3D lines. Besides, a 5 axis CNC machine can realize continuous milling, engraving, drilling, and sawing in all directions with one fixing and positioning of the workpiece.
高精度5轴加工中心在家具，成型，建筑，机器制造，民用和军事行业中都有广泛的应用。88金宝搏亚洲体育app它可用于生产：
- 盒子式零件，例如汽车发动机缸，离合器和变速箱外壳，泵
- 复杂的弯曲表面，例如斜角齿轮，小齿轮，叶轮
- 不规则的零件，包括钻孔，铣削，无聊，扩展，张开和刚性敲击过程
- 模具，例如船舶模具，汽车模具，建筑模具
- 雕像和雕塑
- Large-sized wood furniture
- 泡沫聚苯乙烯或石膏型号
5轴CNC机器的优点
Improved surface finish
Configurations of a 5 axis CNC machine helps create surfaces with a high-quality finish. The CNC router bits can keep closer to the workpieces. And the additional two axes allow the 5 axis CNC machine to use short tools. So the tools will not vibrate too much, which results in good surface quality.
切割复杂形状
The additional two rotary axes allow you to realize the design and machining of intricate shapes. All five axes require various parts. The extra movement of this structure gives space for the manufacturing angels and arcs. This can only be done with multiple settings and specific fixtures in the past. But with 5 axis machining, you can complete the whole cutting and milling process with only one set. This also saves much production time and increases working efficiency.
改善准确性和工具寿命
5轴加工过程通过降低设置来提高产品的准确性。188金博宝亚洲体育更多的设置意味着更多的错误空间。因此，一种设置可以大大降低犯错误的风险。
CNC路由器工具越短，其使用寿命188asia就越长。5个轴机使机器头更靠近工具表面。因此，这可以确保更高的切割速度和较小的振动，最终将导致更长的工具寿命。
高效率
使用5 Axis CNC机器时，我们始终可以以完美，有效的点与工件的工具末端与工件接触。5轴加工可以有效地减少零件的生产时间和辅助时间。188金博宝亚洲体育此外，5 Axis CNC机器具有较大的主轴速度和进料范围，这使机器具有强大的切割能力。五轴加工具有快速运动和定位能力，可以高速切割和铣削产品。188金博宝亚洲体育这减少了半成品产品的周转时间，并提高了生产效率和准确性。188金博宝亚洲体育
5axis CNC machine price
With its wide application in many industries, more and more manufacturing companies tend to choose the industrial 5 axis machine. But it may be not an affordable machine for small businesses. Because the 5 axis CNC machine price is relatively high, ranging from $20,000 to $100,000. Some industry-level 5 axis machining centers could cause even more.
5 Axis CNC价格高的原因在于机器配置，而无编写的则使5 Axis CNC机器带来。大多数机器零件采用重型和高质量的机器零件来忍受沉重的处理。因此，5轴机的制造成本更高。此外，它具有出色的精确度，高效率，稳定的产品质量，节省劳动力等的功能。所有这些功能使其成为高科技和高精确行业的理想机器。188金博宝亚洲体育这也是为什么5轴CNC机器价格高的原因。
除行业级别的模型外，还有一些爱好5 Axis CNC机器。它们通常具有简单的结构和功能。Hobby 5 Axis CNC路188asia由器的价格比工业类型便宜。其中一些可能只花2,000美元。因此，5轴CNC路由器的价格根据不同的机器类188asia型而变化很大。
5轴CNC路由器机器如何工作？188asia
Through CNC programming, a 5 axis CNC machine moves the tool simultaneously on five different axes, which will help the tool approach the material from all directions. 5 axis machining technology refers to the processing technology that complex-shaped curved surfaces need to use 5 independent axes to jointly perform numerical control interpolation motion to obtain smooth and smooth curved surfaces. The number of axes of five-axis simultaneous machining refers to the number of axes that need to move independently when machining the same surface, not the number of controllable axes that CNC has. Compared with the three-axis CNC machine, the 5 axis CNC machine can reduce the machining error and surface roughness by 1/3~1/6.
5的5种不同的处理方法xis CNC machine
水平5轴CNC机器有许多类型。
1.双摆式头部形式：两个坐标轴直接控制工具轴的方向。
2.下垂的旋转头形式：两个坐标轴位于工具的顶部，但旋转轴不垂直于线性轴。
3.双转盘形式：两个坐标轴直接控制空间旋转。
4.下垂的表格形式：两个坐标轴位于桌子上，但旋转轴不垂直于轴。
5。One swing and one turn form: one coordinate axe acts on the tool and the other acts on the workpiece.
5轴CNC加工与5个侧处理
许多人将5侧加工中心误认为是一个五轴加工中心。但是，5轴CNC机和3轴CNC机之间存在很大的区别。5轴CNC路由188asia器机具有5个轴，包括X轴，Y轴，Z轴，A轴和B轴（或C轴）。5个轴在空间表面处理，钩表面处理，特殊形状处理，空心处理，倾斜孔，斜角切割等方面都很好。虽然5个侧面CNC路由器机类似于只有3个轴CNC路由器机器，只有x轴188asia，Y轴和Z轴。尽管它可以同时处理五个表面，但它不能进行特殊形状的处理，斜孔钻孔和斜角切割。
5轴CNC路由器机器可以使用哪种CNC组件？188asia
1.基本结构
The basic components of a 5 axis CNC wood machine are of a bed, a worktable, and a column. They can be cast iron parts or welded steel structural parts. And they also play an important role to bear the cutting load generated during machining. Therefore, they must be components with high rigidity, good stability, as well as largest mass and volume.
2.主轴
5轴CNC机的主轴组件包括主轴盒，主轴电机，主轴，主轴轴承等。何时开始，停止和旋转将由数值控制系统控制。安装在主轴上的工具参与切割，是切割过程的功率输出组件。主轴是CNC路由器5轴机的关键组件，因为它对CNC加工中心的性能有很大影响。188asia
3.控制系统
5轴CNC木雕刻机的数值控制部分通常由控制器，电机，驱动和控制面板组成。它们是控制中心，其中5个用于木工的轴CNC机执行顺序控制动作并完成加工过程。
4。Servo system
The function of the servo system is to convert the signal from the numerical controller into the motion of the moving parts of the machine tool. Its performance is one of the main factors that determine the machining accuracy, surface quality, and production efficiency. 5 axis CNC router woodworking machine generally uses three control methods: semi-closed loop, closed loop, and mixed loop.
5.自动工具换挡器（ATC）
It is composed of tool magazine, manipulator, drive mechanism, and other parts. The tool magazine is a device for storing all the tools used in the machining process. There are two commonly used tool magazines- linear tool magazine and carousel tool magazine. When the tool needs to be changed, according to the instructions of the CNC system, the manipulator is extended (or by other means) to remove the tool from the tool magazine and loaded into the spindle. CNC 5 axis wood carving machine uses the movement of the soil axle box or the tool magazine to realize the tool change without a manipulator. Although the tool type, tool magazine structure, and manipulator type are different, they are all driven by motor and hydraulic or pneumatic mechanism to realize the tool changing under the control of numerical control system.
6. Auxiliary system
The auxiliary system of a 5 axis CNC engraving machine includes lubrication system, cooling system, chip removal system, protection system, hydraulic system, random detection system, and so on. Although the auxiliary system of a 5 axis CNC machine does not directly participate in the cutting process, it guarantees the machining efficiency, machining accuracy, and machining reliability of the 5 axis router. Therefore, it is also an indispensable part of the 5 axis wood CNC machining center.
7. Automatic pallet changing system (APC)
为了进一步缩短非切割时间，5 Axis CNC机器配备了两个自动交换托盘。一个安装在工作台上进行处理，另一个位于工作台外，用于加载和卸载工件。当处理托盘上的工件时，托盘会自动交换以处理新零件，这可以大大减少工作时间并高度提高处理效率。
What industries does a 5 axis CNC machine applied to?
复合材料行业
5轴CNC机器可以实现各种复合材料产品（例如塑料零件，FRP零件，橡胶和塑料产品）的修剪和打孔。188金博宝亚洲体育
霉菌行业
A 5 axis CNC machine can process glass fiber reinforced plastic wood molds, casting wood molds, resin products, clay models, and various non-metal molds.
Ceramic sanitary ware industry
5轴CNC机器可以制作石膏模具，对各种石膏产品的5轴处理。188金博宝亚洲体育
家具行业
一台5轴CNC机器可以生产实木家具，家具托管和齿轮块，楼梯肘部以及其他5个轴CNC项目。
Musical instrument industry
5轴CNC机器可以切割和雕刻大型乐器的三维弯曲表面。
Tips to maintain a 5-axis CNC router machine
作为最好的5轴CNC路由器制造商之一，在维护CNC 5轴路由器机器时，我们必须188asia加强数值控制系统的维护。否则，长期使用将损害电子和机械组件的性能。因此，为了尽可能延长最佳5轴CNC木路由器的使用寿命，每天维护非常重要。
1.制定日常维护的规则和规定
Determine your own maintenance procedures according to the different characteristics of components. Clearly stipulated which 5axis CNC kits need to be cleaned every day, whether the mechanical structure is well lubricated, and which parts should be regularly replaced (such as DC servo motor brushes and commutators should be checked once a month) .
2.监视CNC系统的网格电压
蓝色大象的5轴CNC木路由器允许5轴CNC系统的网格电压在额188金宝搏官网版下载定值的85％至110％的范围内波动。如果超过此范围，CNC 5轴路由器的系统将无法正常工作。更糟糕的是，CNC系统内部的电子组件将损坏。
3。Replace the battery regularly
To preserve the stored contents when the CNC system is not powered, there is a rechargeable battery maintenance circuit inside. When the CNC system is powered on, the 5V power supply supplies power to the CMOSRAM through the diode and charges the rechargeable battery. When the power supply of the numerical control system is cut off, the information in the CMOSRAM is maintained by the battery instead. Under normal circumstances, even if the battery does not fail, the battery should be replaced once a year to ensure the normal operation of the system. In addition, it should be noted that the battery replacement should be carried out under the power supply state of the CNC system.
4。Regularly check CNC cabinets & high-voltage cabinets
In summer, some users will open the door of the CNC cabinet to dissipate heat to overload the wood CNC 5 axis system for a long time. It will lead to accelerated damage to the five axis CNC system. The correct method is to reduce the external ambient temperature of the 5 axis CNC machine system. Check daily that each cooling fan on the 5-axis machining center cabinet is working properly. At the same time, check whether the air duct filter is blocked every six months or quarterly depending on the working environment. If there is too much dust on the filter, it needs to be cleaned in time. Otherwise, the temperature in the CNC system cabinet will be too high (generally not allowed to exceed 55), causing an overheating alarm or the unreliable operation of the CNC system.
